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Question 1 ................................. Your Answer [ ]
What type of FMEA is a Black Belt most likely to use? (Points: 1)
a,Design
b,Process
c,System
d,All of the above
Question 2 ................................. Your Answer [ ]
Which of the following concepts would a typical Six Sigma Black Belt FMEA investigate? (Points: 1)
a,Process Flow
b,Analysis of Complex Systems
c,Subsystems
d,Equipment
e,Parts in Early Design Stage
f,Gauges
g,Process Inputs
Question 3 ................................. Your Answer [ ]
Who inherits the completed FMEA? (Points: 1)
a,Black Belt
b,Green Belt
c,Process Owner
d,Project Champion
e,Quality Manager
Question 4 ................................. Your Answer [ ]
What is the purpose of a Six Sigma FMEA? (Points: 1)
a,To fully document all the steps in a process
b,To drive improvement
d,An iterative brainstorming tool used to define final product functionality
e,To record effects of improvement undertaken during the Six Sigma Project
f,To simply evaluate the possible failure conditions of a process
Question 5 ................................. Your Answer [ ]
What is the primary output of the "Initial Assessment Phase" of an FMEA? (Points: 1)
a,To list all inputs to the process
b,Rank inputs by the severity of their failure effect
c,To brainstorm all process controls
d,An RPN number to identify the critical inputs by their effect
Question 6 ................................. Your Answer [ ]
How are the steps for the "Process Function" column selected? (Points: 1)
a,Those process steps that add value to the final product
b,The highest ranked process steps identified from the C&E Matrix
c,The process steps most likely to run outside of their control limits
d,Those steps in the process currently measured with unknown capability .
Question 7 ................................. Your Answer [ ]
When using the RPN number to prioritize the actions to be taken, what is a potential shortcoming of the RPN number?
a,It does not prioritize to a safety issue, if there are low occurrence and detection scores
b,It does not always reflect the true view of the customer
c,It does not identify the underlying cause
d,It needs to be updated regularly
.
Question 8 ................................. Your Answer [ ]
What is the purpose of recalculating the RPN number in phase 2 (actions and history) of FMEA completion? (Points: 1)
a,To confirm the original calculation
b,To ensure that the actions taken have addressed the issues identified in phase 1 of the FMEA.
d,To ensure that some action has been taken
c,To quantify the effect of any improvement action that has been performed since the initial phase of the FMEA was constructed
d,To confirm to the process owner that actions have been taken as a result of the FMEA
Question 9 .................................
Match the following terms to the appropriate definition. (Points: 1)
Potential Matches:
:1: The effectiveness of current process controls to identify the failure mode (or the failure effect) prior to occurring, prior to release to production, or prior to shipment to the customer
2: The product of Severity * Occurrence * Detection
3: How the failure could occur, described in terms of something that can be corrected or controlled
4: The results of the failure mode on the customer
5: The manner in which the process could potentially fail
6: A systematic analysis of a process used to identify potential failures and to prevent their occurrence
7: The likelihood that a specific failure mode is projected to occur
8: An assessment of the seriousness of a failure mode. Severity applies to the effects only
Answer:
FMEA Your Answer [ ]
Potential Failure Mode Your Answer [ ]
Potential Failure Effect Your Answer [ ]
Severity Your Answer [ ]
Cause Your Answer [ ]
Occurrence Your Answer [ ]
Detection Your Answer [ ]
Risk Priority Number (RPN) Your Answer [ ]