how to do the PFMEA
潜在过程失效模式及后果分析
(Process FMEA)
产品名称: Transportation part of Perfect fill rate--On time delivery 过程责任部门: 编制人:
Part Name: Process Resp. Dept.: Compilation:
零件号: 初始FMEA日期:
Part Number: 关键日期: Original FMEA Date:
核心小组: Key Date: 修订FMEA日期:
Core Team: Revised FMEA Date:
过程功能/要求 Process function /requirements 潜在失效模式Potential failure mode 潜在失效后果Potential failure effects 严重度 S E V 分类 C L A S 潜在失效起因/机理 Potential cause(s) /mechanism(s) of failure 发生率 O C C 现行预防过程控制Current preventive process control 现行探测过程控制Current detective process control 探测度 D E T 风险顺序数 RPN 建议措施 Recommended action(s) 责任和目标完成日期Resp. & target complete date 措施执行结果Actions results
采取的措施 Actions taken 严重度 S E V 发生率 O C C 探测度 D E T 风险顺序数RPN
供应商质检合格 (Inspection Pass & On time) Being Reject and re-work delay to next week sailing 6 Quality
Vendor Pick-Up Empty Container on time (供应商及时打提柜单) 无空柜可提 One Week Delay Delivery & Overdue expense by Shipping Line and container Yard Vendor not sure their cargo ready date to avoid pay the EIR cost without using it. Print EIR
货物从出厂到入仓准时无意外情况 ( No delay on Export Customs Clear & Trucking transporting) Can not do the export Clear on time or loss cargo when trucking Delay one day to be W/H or delay to next week sailing 6 Dox not match with actully loading OR being Stolen during trucking
及时订舱, 确保舱位( To insure the Space (Air/Ocean) need Booking 10 days before Vessel cut off date) Can not Get next week S/O One Week Delay Delivery Vendor ingore this reminding or Can not sure their loading qty.
及时交资料 ( Submit PL/INV to FWDR before AMS Cut off date) Being rejected by Shipping lines or US Cutoms One Week Delay Delivery Communication break down with FWDR or Stanley Internal
船准时开航 ( Vessel/ Flight Departure on schedule) 1-3 days delay departure 1-3 days delay arrival Unexpectable reason, such as Typhoon, congestion on yard, strike
目的港准时清关在传到后3个工作日内 ( Import Cutoms Clear within 3 working days after vessel arrival) Stay at Yard when vessel arrives Uncertain days delay delivery until correct dox comes Dox missing or incorrect or incomplete
目的港准时安排运输, 3-4 days/空运,全水路船 10-14 天(大陆桥) ( Arrange Trucking to Actual Destination within 3-4 days for AWE/AIR & 10-14 Days for MLB) No truck ready for cargo Several days delay until trucking arrmanged No effective connect or lossing monitor between unloading and trucking arrangement
(Process FMEA)
产品名称: Transportation part of Perfect fill rate--On time delivery 过程责任部门: 编制人:
Part Name: Process Resp. Dept.: Compilation:
零件号: 初始FMEA日期:
Part Number: 关键日期: Original FMEA Date:
核心小组: Key Date: 修订FMEA日期:
Core Team: Revised FMEA Date:
过程功能/要求 Process function /requirements 潜在失效模式Potential failure mode 潜在失效后果Potential failure effects 严重度 S E V 分类 C L A S 潜在失效起因/机理 Potential cause(s) /mechanism(s) of failure 发生率 O C C 现行预防过程控制Current preventive process control 现行探测过程控制Current detective process control 探测度 D E T 风险顺序数 RPN 建议措施 Recommended action(s) 责任和目标完成日期Resp. & target complete date 措施执行结果Actions results
采取的措施 Actions taken 严重度 S E V 发生率 O C C 探测度 D E T 风险顺序数RPN
供应商质检合格 (Inspection Pass & On time) Being Reject and re-work delay to next week sailing 6 Quality
Vendor Pick-Up Empty Container on time (供应商及时打提柜单) 无空柜可提 One Week Delay Delivery & Overdue expense by Shipping Line and container Yard Vendor not sure their cargo ready date to avoid pay the EIR cost without using it. Print EIR
货物从出厂到入仓准时无意外情况 ( No delay on Export Customs Clear & Trucking transporting) Can not do the export Clear on time or loss cargo when trucking Delay one day to be W/H or delay to next week sailing 6 Dox not match with actully loading OR being Stolen during trucking
及时订舱, 确保舱位( To insure the Space (Air/Ocean) need Booking 10 days before Vessel cut off date) Can not Get next week S/O One Week Delay Delivery Vendor ingore this reminding or Can not sure their loading qty.
及时交资料 ( Submit PL/INV to FWDR before AMS Cut off date) Being rejected by Shipping lines or US Cutoms One Week Delay Delivery Communication break down with FWDR or Stanley Internal
船准时开航 ( Vessel/ Flight Departure on schedule) 1-3 days delay departure 1-3 days delay arrival Unexpectable reason, such as Typhoon, congestion on yard, strike
目的港准时清关在传到后3个工作日内 ( Import Cutoms Clear within 3 working days after vessel arrival) Stay at Yard when vessel arrives Uncertain days delay delivery until correct dox comes Dox missing or incorrect or incomplete
目的港准时安排运输, 3-4 days/空运,全水路船 10-14 天(大陆桥) ( Arrange Trucking to Actual Destination within 3-4 days for AWE/AIR & 10-14 Days for MLB) No truck ready for cargo Several days delay until trucking arrmanged No effective connect or lossing monitor between unloading and trucking arrangement
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